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How field inspection management software helps demonstrate the benefits of your Quality Assurance and Quality Control programs

When it comes to quality standards and operational efficiency, people tend to notice when things go wrong rather than when they’re going right.

Whether you’re monitoring construction-site compliance or inspecting engine parts, as quality professionals, you and your team are responsible for protecting your company’s reputation.

But to be able to do your jobs effectively, people at every level of your organization need to understand the value of what you do — and not just when there’s a problem.

Otherwise, your team is seen as little more than box tickers whose job it is to disrupt workflows, point out shortcomings, and hinder productivity in quality control processes.

And if your teams are working with a pen and clipboard instead of quality inspection software, your problems are compounded.

Quality Inspection Software’s Pivot Role in the Inspection Process

Quality inspection software plays a pivotal role in streamlining and enhancing the accuracy of inspection processes across various industries. This type of software enables businesses to efficiently manage and document inspections, ensuring compliance with industry standards and reducing the risk of defects. Such software typically offers features like real-time data collection, customizable inspection checklists, photo documentation, and automated reporting, which altogether help in improving productivity and decision-making.

Problems with paper checklists

Communication issues: When you conduct your inspections on paper, the folks doing the actual work don’t always get to see the results of your inspections, or what they mean for the organization as a whole. If they can’t see the big picture, they’re less likely to buy into the concept and cooperate with your inspectors. 

Inconsistencies: The reliability of inspection data can vary depending on how long an inspector has been on the job. Differing values (e.g. “looks good” vs. “pass”) and a different understanding of standards create irregularities that can let diminished quality go undetected.

Trouble keeping up to date: As standards or processes change, so will your inspections. That means updating, printing, and making sure every team member not only has access to the latest version, but is aware that it exists.

Uncertainty and extra follow-up: With a paper checklist, your QC inspectors are limited to what they can describe in writing. For instance, if machinery is damaged, inspectors might need to rate the severity, which is often subjective. However, a photo would offer clearer, quicker information. Naturally, this requires inspectors to carry a camera and later match the photo with the appropriate report.

A lack of visibility: When leadership doesn’t clearly see the value of your work, they’re not going to prioritize investing in your department. Without their financial support, maintaining quality products and processes gets a lot harder. 

Difficulty demonstrating compliance: Performing a paper-based audit of inspection activities can take weeks — time that would be better spent actually performing inspections. Misfiled, missing, or damaged documents can result in wasted time, fines, and lost confidence in your processes.

It doesn’t have to be this way.

plant manager with tablet and inspector with tablet - field inspection management software

Proving your value with field inspection management software

Field inspection software significantly enhances the quality control inspection processes by addressing the inefficiencies associated with traditional paper-based methods. It not only simplifies and optimizes these processes but also elevates their effectiveness by providing data-driven insights that help reduce quality issues encountered by field teams.

One of the key advantages of field inspection software is its ability to facilitate rapid adaptation to evolving processes and standards. It allows for real-time updates and deployment of revised checklists, ensuring that teams consistently adhere to the correct procedures. This adaptability ensures that quality control measures remain current and effective, regardless of changes in regulatory or operational requirements.

Moreover, the software empowers all team members to perform inspections accurately, regardless of their level of experience, by providing them with standardized, step-by-step instructions. This uniform guidance is supported by features like pick-lists, which ensure consistent data collection across inspections. Additionally, the software can enforce mandatory fields—such as requiring inspectors to take a photo when damage is noted—thereby ensuring thorough documentation and accountability.

As a “no-code” platform, the software enables even those without technical backgrounds to create or modify quality inspection processes. This ease of use ensures that anyone on the team can contribute to refining and customizing inspection protocols, enhancing the overall quality control process.

Maximizing efficiency and data utilization

Field inspection management software gathers all quality inspection data in one spot for actionable insights. This approach removes the need to align records with photos or other data forms. Moreover, once team members finalize an inspection and synchronize it with the cloud, the information is available right away. No waiting for data transcription, or even for the inspector to come back to the office with the completed checklist.

In fact, you can even kick off processes automatically based on the results of a quality inspection. For instance, with workflow automation, a maintenance crew can get an SMS notification when a machine is out of calibration any time an inspector checks the “out of calibration” box during an inspection. She doesn’t have to do anything to ensure that the notification gets sent. The app can also send reports to stakeholders directly from the field or push inspection data into external applications for bigger-picture insights and real-time monitoring.

The more consistent data your teams collect, the more it enters other workstreams, and the more efficiently it can be shared, the easier it is to demonstrate the value of your quality inspections to the entire organization.

Perhaps best of all, you don’t need to hire a team of developers or an agency to build your apps. You can create apps and workflows yourself using a visual, user-friendly interface.

Fulcrum’s Effects on Quality Control with Field Inspection Software

Fulcrum’s quality control field inspection software stands out in this domain by offering a highly user-friendly interface that facilitates quick data capture and easy-to-implement customizations. It supports offline data collection, ensuring that inspections can continue seamlessly even in areas with limited connectivity. Fulcrum also integrates with various other platforms, enabling a holistic approach to quality management.

  • Real-Time Data Collection: Fulcrum allows inspectors to collect data on the go with mobile devices, making it easy to document findings instantaneously.
  • Customizable Checklists: Users can create and modify inspection checklists according to specific project needs, ensuring thorough and relevant inspections.
  • Offline Capability: Inspections can be conducted without an internet connection, with data being synced automatically once connectivity is restored.
  • Photo Documentation: Fulcrum facilitates the inclusion of photos in inspection reports, providing visual evidence that enhances clarity and record-keeping.
  • Automated Reporting: Automated report generation saves time and reduces the potential for human error, providing detailed insights into the inspection process.

Integration Capabilities: The software integrates seamlessly with other tools and systems, allowing for a comprehensive approach to quality assurance management.

Want to see field inspection management software in action? Request a Fulcrum demonstration today!